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Consulting Team Member
Robert S. Johnston, PHD Statistics

 

OVERVIEW

 

I enjoy collaborating across a broad spectrum of business, science, engineering, and manufacturing, to design and improve processes and products to better meet customer needs.  I believe in a hands-on approach to problem solving, and spend a substantial amount of time "on the floor" getting to know the people and the processes involved.  I am results focused- a statistician with an engineering, as much as a mathematical, bent- and while capable of sophistication, I look for simple where simple will do.  I enjoy teaching others the skills and tools that enable sound decisions in the face of uncertainty, and I continue to learn and leverage new methodologies to that same end.

 

I have consulted as a statistician for several years in industry and academia, on a broad range of subject areas, making use of a background in science and engineering.  My current focus is helping businesses improve through implementation of Six Sigma (a process improvement methodology made famous by Motorola and GE).  I worked for GE as a quality consultant (Master Black Belt) supporting process improvement and process redesign teams in their Six Sigma quality initiative.  At Eli Lilly I worked as a Senior Statistician and was involved with project strategy, design and analysis of clinical trials, and presentations to the FDA.  I also managed the R&D statistics department for an agricultural feed products company, involved with testing feed supplements, and process/product development and improvement.  My interest in design of experiments led to work with GM Research Labs and INTEL Corporation, to develop expert systems for experimental design, and I have conducted several workshops and courses on the design and analysis of experiments.

 

EDUCATION

 

9/88 - 5/98

 

Ph.D. Statistics, University of Manitoba.  Representing Restrictions on Randomization in the Linear Model

 

9/86 - 8/88

 

M.S. Statistics, Brigham Young University (BYU).  An Automated and Expert System for Experimental Design Based on the General Linear Model.

 

9/79 - 4/80

9/82 - 8/86

 

B.S. Computer Science/Statistics, BYU.

 

EMPLOYMENT

 

6/01 – current

 

PROMAX Consulting Services, Inc. Independent Consultant, Robert Johnston & Associates Inc., Wake Forest, NC.

Consult and teach in the areas of quality, process improvement, and statisitcs:

·          Six Sigma (business process improvement)

·          Design of experiments & advanced data analysis

·          Clinical Trial design, analysis, and reporting

·          SAS programming

 

11/99 – 6/01

 

Quality Consultant (Master Black Belt), GE Mortgage Insurance Corp., Raleigh, NC.

Leadership role in GE’s Six Sigma quality initiative:

·          Direct teams in process improvement (DMAIC) and redesign (DMADV).

·          Direct teams in Web enabling of key processes.  Focus on radical redesign of key processes prior to web enabling.

·          Manage the process control system, links all core processes to top level business drivers.

 

1/97 – 11/99

 

Senior Statistician, Eli Lilly and Co., Indianapolis, IN.

Design and analysis of Phase III clinical trials related to neuroscience.

·          Served as lead statistician on an NDA submission for Weekly ProzacÔ.

·          Represented Lilly at the FDA on various occasions.

·          Developed protocols for acute and long-term treatment, that included dose escalation, re-randomization, and blinded rescue therapy.

·          Employed statistical methods such as survival analysis (Kaplan-Meier, Proportional Hazards Regression), equivalency/non-inferiority testing, repeated measures models with censored data, and dose-response relationships.

·          Worked with large cross-functional teams. Creatively supported the team by recognizing the need for, and developing, tools to aid trial implementation, specifically, an automated visit scheduler for on-site use and programs to help track enrolment and dropout rates in time sensitive trials with interim analyses.  Adapted drug supply process to more efficiently utilize limited supplies of clinical trial material.

·          Instructed the annual PERI (industry-wide) course for new clinical statisticians.

 

5/93 - 8/96

 

 

Manager of Research Statistics, Moorman's Inc., Quincy, IL.

Consultation with PhD nutritionists on experimental design for swine, beef, and dairy research, as well as with feed technology and manufacturing on process/product improvement.

·          Managed the analysis and reporting of experimental data for more than 100 trials- parallel, crossover, split-plot, latin square and incomplete block designs.

·          Conceived, and managed the design and implementation of a relational database system for research farms.  Reduced data cycle-time by more than 90% (from 4 months to less than 1 week).

·          Automated the data cleaning, analysis, and reporting for experiments involving blocking, repeated measures, covariates, and treatment-by-covariate interactions.  Could accommodate twice the volume of experiments with half the resources.

·          Worked with feed technology on process/product design and improvement.  For example, experiments resulting in redesign of mixers and calibration instruments. 

·          Designed and implemented an on-line factory system for statistical process control.

·          Consulted with other areas as-needed (survey design, marketing and finance data analysis, etc.)

 

9/88 - 4/93

 

Lecturer, Department of Statistics, University of Manitoba, and University of Winnipeg.

Courses taught:

5.333    Research Methods- Multiple regression, analysis of variance and covariance, experimental design.

5.221    Introduction to Statistical Analysis- EDA, estimation and testing, regression and correlation, experimental design.

Consultant, Statistical Advisory Service, University of Manitoba (see section: Summary of University Consulting)

 

5/89 - 8/89

 

Researcher, General Motors Research Labs, Warren, Michigan.

Design and development of an expert system for experimental design.  Focus was on design creation based on user inputs, rather than on design selection from a limited database. Included capabilities for response surface, asymmetric fractional factorials, robust designs, and restricted randomization.  Investigated methods for analyzing fractions of asymmetric mixed models.

 

9/86 - 4/87

 

Consultant, Department of Food Science and Nutrition, BYU  (see section: Summary of University Consulting)

 

5/87 - 8/87

 

Researcher, Expert Systems Division, INTEL Corp., Chandler, AZ. 

Reviewed and tested expert system shells.  Developed expert system technology for experimental design applications.  Consulted with engineering staff on design and analysis of experiments dealing with Integrated Circuit production.

 

5/85 - 8/88

 

Consultant, Statistical Consulting Center, BYU  (see section: Summary of University Consulting)

 

1/83 - 4/85

 

Teaching assistant in Physics and Statistics Departments, BYU.

 

SUMMARY OF UNIVERSITY CONSULTING

The University of Manitoba and BYU operate statistical consulting centers to assist the university community.  Clients are a mix of master's students, Ph.D. students, and faculty, encompassing a wide array of disciplines.  A sample of areas worked on include:

 

Anthropology

 

Reviewed and developed methods for estimating seasonality of death from growth rings in bones, teeth, or shells.

 

Psychology

 

Evaluated Multivariate models for post-partum depression in women.

 

Linguistics

 

Devised a graphical presentation for word group pronunciations in Slavic languages.

 

Food Science

 

Consulted on several projects for the Food Science and Nutrition department at BYU including taste panels and toxin studies, that involved  large companies such as NASA and Norbest Foods.  Developed and taught a faculty short course on design of experiments.

 

 

GRANTS/AWARDS & SERVICE

 

2001

 

Nominated by senior management for GE Capitals Pinnacle Award, for process redesign and digitization (Mediterranean Cruise).

1991-1992

 

University of Manitoba Fellowship ($10,000 CAN).

1989-1991

 

Natural Science and Engineering Research Council Scholarship ($30,000 CAN).

1987-1988

 

Partial funding of thesis work by INTEL Corp. ($8,000 U.S.).

1988

 

Best In Class award, for presentation at Physical & Mathematical Sciences Symposium, BYU.

1987-1988

 

Russell Richards Memorial Scholarship.

1998 & 1999

 

Instructed PERI (industry-wide) courses for new clinical statisticians.

1996

 

Instructed workshop on experimental design for ASQ.

1995-1996

 

Program chair for local ASQ.

1990-1991

 

Served on Internal Review Committee for the Dept. of Statistics, University of Manitoba.

1986

 

Data analysis and report compilation for Internal Review for Re-accreditation, BYU.

SAMPLE OF SKILLS/SUBJECT AREAS

Statistics

Design of Experiments

·          split-plots

·          fractional factorials

·          response surface

·          mixture designs

·          restricted randomization

Linear models

·          repeated measures

·          heterogeneous covariates

·          missing data

·          randomization tests

Quality Control

·          EWMA

·          MIL Standards

 

Multivariate

·          MANOVA

·          factor analysis

·          classification

Categorical

·          loglinear and GSK

Survival

·          Kaplan-Meier

·          Proportional Hazards Regression

Sampling

·          stratified

·          cluster

·          varying probability

 

 

Languages

SAS (Base, Stat, Graph, Macro, IML), S-PLUS, JMP, Minitab, Gauss

Fortran, C, Pascal, Prolog, Smalltalk, MAPLEV

 

Science/Engineering

Chemistry (3 courses)                            Elec. Eng.                     Physics (3 courses)

Chem. Eng. (2 courses)              Civil Eng.                       Biology

 

Foreign Language

Portuguese (spent 2 years in Brazil)

PRESENTATIONS, PUBLICATIONS, AND TECHNICAL REPORTS

 

Johnston, R.S.  (1998, 1999).  PERI Course for New Clinical Statisticians.  Washington D.C. and Fort Lauderdale, FL.

Johnston, R.S. (1996).  Experimental Design.  A workshop presented for the ASQ, Quincy, Illinois.

Monks, G., Johnston, R. (1993).  Estimating season of death from growth increment data: a critical review.  Archaeozoologia, Vol. V/2, pp. 17-40.

Johnston, R.S. (1991).  A Generalized and Unified Approach to Representing Restriction Errors in the Linear Model.  Technical report, University of Manitoba, Winnipeg, Manitoba.

Johnston, R.S., Balshaw, R. (1991).  Principal Components and Factor Analysis by Example.  Technical report, University of Manitoba, Winnipeg, Manitoba.

Johnston, R.S. (1991).  Expected Mean Squares in Fractional Designs Represented by Mixed Models.  Technical report, University of Manitoba, Winnipeg, Manitoba.

Johnston, R.S. (1991).  A Matrix Based Approach to Restrictions on Randomization.  Presented at the ASA annual meeting, Atlanta, Georgia.

Johnston, R.S. (1990).  Expected Mean Squares in Fractions of Unbalanced Mixed Models.  Presented at the ASA annual meeting, Anaheim, California.

Johnston, R.S. (1989).  Expert Systems in Design and Analysis of Experiments.  Presented at the annual meeting of the Statistical Association of Manitoba, Winnipeg.

Monks, G., Johnston, R. (1989).  Measuring Incremental Growth Structures.  Presented at the 54th Annual Meeting of the Society for American Anthropology, Atlanta, GA.

Johnston, R.S., Scott, D., Bryce, G., Hilton, C. (1988).  An Automated and Expert System for Experimental Design Based on the Linear Model.  Proceedings of the American Statistical Association, New Orleans.

Johnston, R. (1987).  Building and Using General Linear Models.  A workshop presented to the Department of Food Science and Nutrition, BYU, Provo, Utah.

Scott, D.T, Peto, G., Johnston, R., Hendrix, L. (1987).  An Expert System for Building a General Linear Model.  Proceedings of the American Statistical Association, San Francisco.

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